Online Robotic Sludge Removal and Processing

Online Robotic Sludge Removal and Processing

Features & Advantages

  • Online cleaning operation: Cleaning is performed online, eliminating the need for shutdown, isolation, or drainage of pits, lagoons, basins, tanks, etc.
  • Remote Operation: The system can be operated remotely, removing the need for personnel entry during the entire cleaning process.
  • Mobile sludge treatment: Enables sludge removal followed by processing to recover liquids and produce a dry solid cake.

Types of Sureflo Robots : Submersible Type

Sureflo Nano

  • Capable of entering tanks through a 600 NB manhole
  • Capable of online sludge removal from Cross Current Cooling towers
  • Capable of online sludge removal from underground tanks, product tanks, etc.
  • Light weight, can be lifted by 2 manpower
  • Removes sludge at 25 m³/hr capacity
  • Can be equipped with cameras, detectors, etc.

Sureflo Mini

  • Capable of online sludge removal from Counter Current Cooling towers
  • Capable of online sludge removal from underground tanks, product tanks, etc.
  • Removes sludge at 40 m³/hr
  • Can be equipped with cameras, detectors, etc.
  • Needs an opening of 1 meter x 1 meter for entry into the tank

Sureflo Bay Cleaner

  • Capable of online sludge removal from oil pits, effluent tanks, basins, forebay, etc.
  • Capable of online slag/scale removal from scale pits and basins.
  • Capable of online sludge removal from Natural Draft Cooling towers.
  • Can be equipped with cameras, detectors, etc.
  • Removes sludge at 50 m³/hr capacity.
  • Needs an opening of 1.5 m x 1.5 m for entry into the tank.

Sureflo Beaxst

  • Capable of online sludge removal from oily sludge lagoons, ash dykes.
  • Useful for lagoons and pits with hard, compacted, and sticky sludge.
  • Removes sludge at 150 m³/hr capacity.
  • Can be equipped with cameras, detectors, etc.
  • Needs an opening of 2.5 m x 2.5 m for entry into the tank

Types of Sureflo Robots: Floating Type (UR-DS)

  • The first of its kind in India, an unmanned remote-controlled dredge system.
  • Capable of desilting/desludging up to 20 meters in depth.
  • Electrically operated, making it cheaper than conventional diesel-powered dredges.
  • Capacity: 150 m³/hr and above.
  • Applications include reservoirs, ponds, jetty, channels, etc.

The image describes the features of the Amphibious Sureflo Robot (SAR)

  • Enhanced dynamic buoyancy control allows it to float on top of a lagoon, sink to the bottom, or stay submerged at various depths, enabling sludge removal from different depths of the lagoon.
  • Can adjust the operating depth of the integrated cutter-pump mechanism to remove sludge and silt up to 20 meters deep.
  • Capable of pumping sludge up to 150 m³/hr, allowing faster cleaning of lagoons.
  • Equipped with sludge detectors and cameras.
  • External winches and cables are not required because the SAR has a built-in traction system.
  • Suitable for lagoons with liners and floating roofs.
  • Ideal for oil spill response; other applications include sludge removal from ponds, basins, pits, and lagoons.
  • Satellite remote control option available for operation within a 500-meter range.

Mobile Sludge Processing Plants

  • Sureflo has an in-house manufacturing setup for decanter centrifuges, screw presses, and other equipment needed for sludge processing.
  • The sludge processing unit can recover liquids such as oil, water, acids, and solvents trapped in the sludge.
  • The sludge processing unit reduces the handling volume of sludge by forming a dry, compacted cake.